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TT250 Swingarm Maintenance

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TT250 Swingarm Maintenance Tutorial

 

This TT250 maintenance tutorial addresses swingarm maintenance. There’s not a lot you need to do to maintain your TT250 swingarm. We wanted to take the swingarm off the motorcycle to take a look at the swingarm mounting system and its internals. We found that by greasing the swingarm and shock absorber pivot points, the suspension was noticeably smoother. The bike we performed this on has seen quite a few hard miles off road in dusty environments.

The first step is to safely elevate the rear end of the motorcycle. We use a motorcycle jack; any suitable lift method will work.

  • TT250 Swingarm Maintenance Tutorial Image
    Remove the rear wheel. Rear wheel removal is covered in the TT250 rear wheel removal tutorial. 
  • TT250 Swingarm Maintenance Tutorial Image
    Detach the rear brake line keepers from the swingarm. 
  • TT250 Swingarm Maintenance Tutorial Image
  • TT250 Swingarm Maintenance Tutorial Image
    Remove the nut and bolt that attaches the rear shock absorber to the swingarm. 
  • TT250 Swingarm Maintenance Tutorial Image
  • TT250 Swingarm Maintenance Tutorial Image
    Rotate the lower portion of the rear shock absorber to clear the swingarm mounting bracket, and remove the bushing from the rear shock absorber. 
  • TT250 Swingarm Maintenance Tutorial Image
    Unbolt the nuts securing the swingarm pivot axle. 
  • TT250 Swingarm Maintenance Tutorial Image
    There will be dust caps/washers on the frame between the swingarm axle nuts and the frame. Remove these and set them aside. 
  • TT250 Swingarm Maintenance Tutorial Image
    Pull the swingarm pivot axle out of the frame. 
  • TT250 Swingarm Maintenance Tutorial Image
    Remove the swingarm from the motorcycle frame. 
  • TT250 Swingarm Maintenance Tutorial Image
    Remove the dust caps that fit between the frame and the swingarm. 
  • TT250 Swingarm Maintenance Tutorial Image
  • TT250 Swingarm Maintenance Tutorial Image
    The next steps involve re-greasing (lubricating) the swingarm pivot points. We use Maxima waterproof grease, which is a great lubricant. We stock the full line of Maxima lubricating oils and grease. Please call us at (800) 884-4173 if you need any of these items. 
  • TT250 Swingarm Maintenance Tutorial Image
    Apply grease to the frame bushings through which the swingarm pivot axle will pass. 
  • TT250 Swingarm Maintenance Tutorial Image
    Apply grease to the exterior of the swingarm bushings. 
  • TT250 Swingarm Maintenance Tutorial Image
    Apply grease to the rear shock absorber bushing. 
  • TT250 Swingarm Maintenance Tutorial Image
    Insert the rear shock absorber bushing and apply grease to the exterior exposed edge of the bushing. 
  • TT250 Swingarm Maintenance Tutorial Image

Assembly is the reverse of disassembly. Torque the shock absorber nut and bolt to 35 N-m. There is no torque specification for the swingarm pivot axle nuts. Tighten the swingarm pivot axle nuts equally such that there is no side-to-side play in the swingarm and it pivots up and down with minimal drag.

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