TT250 NECK BEARING REPLACMENT
TOOLS REQUIRED:
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22mm Wrench
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17mm Wrench
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5mm Allen
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6mm Allen
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8mm Socket
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10mm Socket
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12mm Socket
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17mm Socket
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Hammer
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Motorcycle Jack
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Phillips Screwdriver
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Flathead Screwdriver
Lift the front wheel of the motorcycle using a motorcycle jack.
Remove the headlamp assembly mounts using a 5mm Allen.
Disconnect the headlamp electrical connector.
Protect the gas tank while removing the handlebar.
Remove the handlebar clamp using a 6mm Allen.
Remove the left-side zip ties.
Remove the right-side zip ties.
Disconnect the clutch cable from the clutch perch/lever.
Remove the dash mounts with an 8mm socket.
Loosen the top triple tree fork tube pinch bolts using a 10mm socket.
Loosen the lower triple tree fork tube pinch bolts using a 10mm socket.
Remove the axle nut using a 19mm socket.
Remove the brake caliper using a 12mm socket.
Remove the front axle.
Remove the fork guards using a Phillips screwdriver.
If needed to slide out the forks, remove the triple tree fork tube pinch bolts using a 10mm socket.
Remove the neck stem top bolt using a 22mm wrench.
Remove the top triple clamp.
Remove the steering adjuster using a large flathead screwdriver (or punch) and hammer.
Replace the bearings.
Replace the bearings.
Reassemble front end.