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SG250 Cafe Racer: How to Remove the Seat, Side Panels, and Fuel Tank

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In this video, I'm going to show you how to remove and reinstall the seat, side panels, and fuel tank of your CSC SG250 motorcycle. The SG250 is a great little bike that's perfect for commuting or weekend rides. It's fuel-efficient, easy to maintain, and has a lot of character. 

 

Tools you will need:

  • 12mm socket
  • 10mm socket
  • Socket wrench
  • Grease

Safety guidelines:

  • Always wear safety glasses and gloves when working on your motorcycle.
  • Make sure the motorcycle is in Park or Neutral before you begin.
  • Turn off the fuel petcock before you disconnect any fuel lines.
  • Be careful not to damage any of the electrical or mechanical components when you are removing or reinstalling the seat, side panels, or tank.

 

Step-by-step guide

  1. Remove the seat.

    • Locate the two 12mm bolts on either side of the seat.
    • Use a 12mm wrench to remove the bolts.
    • Carefully lift the seat up and off of the motorcycle.
  2. Remove the side panels.

    • Locate the two plastic pegs on the top corners of each side panel.
    • Gently push the pegs out of the rubber grommets.
    • Carefully pull the side panels away from the motorcycle. 
  3. Remove the fuel tank.

    • Turn off the fuel petcock.
    • Disconnect the fuel line from the fuel tank.
    • Locate the two 10mm bolts that hold the fuel tank in place.
    • Use a 10mm wrench to remove the bolts.
    • Locate the electrical fuel gauge connector on the left side of the fuel tank.
    • Carefully lift up the fuel tank and remove it from the motorcycle.
  4. Reinstall the fuel tank.

    • Make sure that the fuel petcock is turned to the "Off" position.
    • Reconnect the fuel line to the fuel tank.
    • Apply a small amount of grease to the rubber grommets on the fuel tank.
    • Slide the fuel tank back into place on the motorcycle.
    • Use a 10mm wrench to tighten the two 10mm bolts.
  5. Connect the fuel gauge connector.

    • Connect the electrical fuel gauge connector to the fuel tank.
  6. Reinstall the side panels.

    • A CSC Motorcycles Pro-Tip is to apply some grease the the plastic pegs or grommets before reinstalling the side panel.
    • Carefully slide the side panels back into place on the motorcycle.
    • Push the plastic pegs into the rubber grommets.
  7. Reinstall the seat.

    • Carefully lower the seat down onto the motorcycle.
    • Use a 12mm wrench to tighten the two 12mm bolts.

 

That's how you remove and reinstall the seat, side panels, and tank of your CSC SG250 motorcycle. It's a fairly easy process, but it's important to follow the steps carefully to avoid damaging any of the components. I hope this video was helpful. Thanks for watching!